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machining factory concept

In German manufacturing, there is a very interesting and crucial point: don't believe in people. The Germans have a deep-rooted notion that people make mistakes and there will be errors, especially in the production process. The negative effects introduc



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Especially in mass production, the more human factors, the greater the possibility of problems in the final product. Therefore, the German people's idea of ​​improving quality is very straightforward, which is to use all possible means in the production process to minimize the natural influence of people, and to decompose everything into machines (or people acting like machines) that can be simply executed. In other words, it is to increase the level of automation in production. As long as the machine can do it within a reasonable cost range, we will resolutely not let anyone do it.J1WYoYike manufacturer company
J1WYoYike manufacturer company
Therefore, German craftsmen spend more on researching all kinds of high-end equipment, from automobile production lines to toothbrush tufting machines, and you can find the corresponding industry's top machinery manufacturers in Germany. Let's take a look at the production management methods borrowed from German factories.J1WYoYike manufacturer company
J1WYoYike manufacturer company
▌ ProcessJ1WYoYike manufacturer company
J1WYoYike manufacturer company
The core purpose of the production process is to divide the production process into very small fragments. Each fragment is processed in strict order, and the fragments are connected by an automated transmission device. When each fragment is simple enough that no manual operation is required, Was replaced by machines.J1WYoYike manufacturer company
J1WYoYike manufacturer company
▌ MeasurableJ1WYoYike manufacturer company
J1WYoYike manufacturer company
Various measuring instruments with excellent performance are also better man-made in Germany. They hope that each link of production can accurately measure various problems in the product and production line and correct them in time. Through these measurement methods, they have introduced a large number of feedback loops in the production process to ensure that the fluctuations in the quality of the products produced are controlled within a small range, which is an important prerequisite for ensuring product quality. Another example of a familiar industry. The German kitchen has more equipment than the chemical laboratory equipment of our middle school students. All food materials need to be accurately measured. Of course, all processing times and processing temperatures in key links also need to be accurately measured. of.J1WYoYike manufacturer company
J1WYoYike manufacturer company
▌ AutomationJ1WYoYike manufacturer company
J1WYoYike manufacturer company
Automation is to hand over repetitive and error-prone things that humans are not good at to robots. The factory is entirely the production of the machine itself, and the role of people is visualized into two types: one is to make production planning and to issue production instructions; the other is to give hands to the machine to help keep the production line running efficiently and reliably.J1WYoYike manufacturer company
J1WYoYike manufacturer company
▌ ProfessionalismJ1WYoYike manufacturer company
J1WYoYike manufacturer company
For example, there is an old German engineer with no academic qualifications. After graduating from the German vocational education school FH, he has worked as a mechanical engineer for more than 30 years. He is responsible for the installation and commissioning of steam turbines for all nuclear power plants in Germany. . Very respected in the department. This accumulation of knowledge and experience is important for reliable production and engineering quality.J1WYoYike manufacturer company
J1WYoYike manufacturer company
▌ ToolingJ1WYoYike manufacturer company
J1WYoYike manufacturer company
Everyone knows the truth that a workman must first sharpen his tools if he wants to do his job well. Germans like tools. It can be said that they have special tools for almost everything. They have their own toolbox or tool room in their homes. They like to make things by themselves, from children's toys to home furnishings. Go to your own house.J1WYoYike manufacturer company
J1WYoYike manufacturer company
▌ German products focus on quality and value, not priceJ1WYoYike manufacturer company
J1WYoYike manufacturer company
German product upgrades are not fast, but paying attention to the quality and value of each product, almost no German company can become rich overnight or become a global focus. They are often "small companies" that focus on a certain field or a certain product. , "Slow companies", but there are very few "bad companies" and "fake companies". They have many small companies with a century-old history.J1WYoYike manufacturer company
J1WYoYike manufacturer company
German products seldom compete with products in the same industry at price. First, there is industry protection. Second, everyone knows that price is not everything, and may even plunge the entire industry into a vicious circle. They are more willing to guarantee profits at the same time. Let profits be transformed into better products and services.J1WYoYike manufacturer company





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